|
|
|
In summary, through the optimization of the cleaning activities the following objectives can be achieved: -
Preservation of the hydraulic capacity of the sewage system
-
Compliance with legal and technical regulations
-
Evidence of duty of care
-
Reduction of the cleaning effort
-
Demonstrating cleaning implementing
-
Implementation of forward planning through the acquisition of information for the organisation of future maintenance.
|
|
Important: As a result of the dynamic optimization process, it becomes clear that the task of cleaning sewer systems goes beyond the previous practice of ensuring the functionality of the drain and sewer system and makes a significant contribution to maintaining value and optimising operating costs. (Image: Cleaned, accessible sewer made of natural stone, and channel made of vitrified clay)
|
|
For further optimization of sewer cleaning, chosen strategies should include a retrospective assessment. For this purpose, the following aspects should be considered: In order to utilise the full scope of the optimization process, all of the obtained data must be implemented in an operational management system.
|
|
Congratulations! You have successfully finished this module. Next you will have the opportunity to review the newly acquired knowledge with an interactive questionnaire. You can of course still navigate back to any point in the modules if you wish to review a specific point or subject. Stay curious!
|
|
|
|
Operational processes in the cleaning of drains and sewers have a high ecological and economic optimization potential. Activating this potential is the overall objective of this module. After completing this module, you will have a sound knowledge of: - drawing up cleaning plans with special consideration of the structural condition of pipes and sewers and operating costs;
- possibilities for saving operating costs;
- differentiation of strategic approaches to cleaning.
|
|
The nozzle is described in Brockhaus' "ABC's of Science and Technology" as the mouthpiece of the pipe which is used to narrow the flow channel, thus transforming pressure into velocity (pressure nozzle) or velocity into pressure (suction nozzle). Consecutively, the following definition is used: The flushing nozzle head is understood to include either fixed jetting inserts, or threaded bores into which the corresponding jetting inserts can be screwed.
|
|
Nozzles used for cleaning purposes (subsequently also called cleaning nozzles) serve to generate the required jets of liquid (pressurised water jets, in literature often called high-pressure water jets) to: -
Propel the flushing hose from the starting manhole to the target manhole and to
-
Loosen and transport deposits.
-
Transporting the deposits
(Image: HP flushing nozzles)
|
|
|
|
Fluid jets, which also include pressurised water jets, are free jets by definition, because they form a fluid flow that passes through a nozzle that is then emitted into the open air without restrictions. (Image: Turbulent free jet in unlimited space) The following case involves circular non-restricted turbulent free jets (water jets) in the medium of air. They are characterised by exchanges that are triggered by the turbulent diffusion at the edges …
|
|
The figure shows the change in the velocity of a turbulent free jet in the axial direction, with the respective distribution along the cross-section. (Image: Defining outline of the velocity development in the free jet according to [Kraat1989])
|
|
For the pressurised water jet, the distribution of its velocity νx in the distance x from the outlet section and at a distance y from the jet axis (y = 0) can be calculated using the Gauss function [Kraat1989]: (Formula: Geschwindigkeitsverteilung des Druckwasserstrahls (Gauß-Funktion)) Equation 3-1 Index: νx = any desired velocity in the flow profile under consideration
νmax = max. velocity in the jet axis
y = vertical distance from the jet axis
x = …
|
|
According to Momber, the geometric structure of fluid jets emerging/released into the air includes three areas: (Image: Geometric structure of fluid jets) [Mombe1993]
|
|
According to [Kraat1989], the relative core zone length can be roughly estimated using the following equation: (Formula: Equation to roughly estimate the relative core zone length) Index: x0 = core zone length
D0 = diameter of the nozzle
ρAir = density (air)
ρWater = density (water)
|
|
|
|
The cleaning quality is influenced by the quantity of water used in the procedure (volumetric flow rate), the speed at which the nozzle is pulled back through the sewer, the pressure and effectiveness of the pressurised water jets, and the following nozzle features: -
Nozzle type
-
Size, geometry and weight
-
Number and diameter of the nozzle inserts
-
Material of the nozzle
-
Material of the nozzle inserts
-
Pressure losses within the nozzle (jet deflection)
|
|
Various cleaning nozzles are available depending on the type and amount of deposits or obstructions, channels cross-sectional shape, and cleaning goal. They are divided into: a) Radial nozzles (pressurised water jets emerge radially backwards, distributed along the length/extent of the nozzle) b) Rotary nozzles (like radial nozzle, in addition, the cleaning nozzle rotates) c) Penetrator nozzles (pressurised water jets emerge backwards and forwards) d)
|
|
(Image: Radial nozzle) |
(Image: Radial nozzle - Removal of loose deposits) |
Radial nozzle:
Removal of loose deposits (sand, gravel, sludge depositions) in nominal sizes of DN 50 to DN 1,200 |
(Image: Rotary nozzle - semi radial - forward jetting) |
(Image: Rotary nozzle - Rear and side jetting) |
Rotary nozzle:
Removal of agglomerations (biofilm, fats, incrustations), thin roots, loose and solidified deposits; applicable up to ca. DN 1,000 [Geib2002] |
|
|
This type of nozzle is used mainly for cleaning of the entire circumference of the inner pipe wall. The nozzle inserts are radially distributed over the entire circular cross-section allowing for a uniform distribution of the water jets.This application is best suited for pipe sizes ranging from DN 50 to DN 1200. The radial nozzle is not as effective in large diameter channels because not enough cleaning energy is applied to the pipe invert to achieve …
|
|
Video: Radial nozzle in use [FI-KEG]. This object is only visible in the online version of the module. Video: Radial nozzle in use [FI-KEG]. This video is only visible in the online version of the module. Video: Radial nozzle in use [FI-KEG]. This video is only visible in the online version of the module.
(Video: Radial nozzle in use) |
(Video: Radial nozzle in use) |
(Video: Radial nozzle in use) |
|
|
This nozzle type is used in particular prior to an inspection or rehabilitation as it provides a full-surface cleaning of the pipe wall. This type of nozzle tends to form aerosols. The cleaning performance is achieved as with other types of nozzles through a combination of rearward propulsion and cleaning jets. The cleaning of the pipe invert is performed by the radially arranged jets in the rotating middle section of the nozzle.
|
|
Having the jetting nozzles at a right angle results in the water jets perpendicularly impacting the pipe wall. This type of nozzle is optimal for the cleaning of pipes with a low to moderate degree of pollution and moderate deposit levels. The rear facing jets are used to advance the nozzle through the pipe and to carry away the loosened debris. (Image: Rotating nozzle - with 90° radial jets)
|
|
(Image: Rotating nozzle - Half radial rear-facing jets) (Image: Rotating nozzle - Half radial rear-facing jets) (Image: High-pressure cleaning using a rotating nozzle) The half radial nozzle has jetting angles bellow 45° and is used in pipes with a mild to moderate degree of pollution to remove light to medium deposit levels. In addition to the radial jet version, the nozzle manufacturer also offers additional rear facing thrust jets which provide greater …
|
|
(Image: Rotary nozzle - semi radial - forward jetting) (Image: Rotating nozzle - Half radial forward-facing jets) This type of nozzle is characterized by the forward-facing cleaning jets used for the removal of blockages in the drive direction. Rear-facing thrust jets are set at a 45 ° angle, and are used to advance the nozzle and transport the waste material.
|