Cutting apparatus employing high pressure water jets use a water jet from a pivoted cleaning nozzle, with a pressure of up to 800 bar, to remove flow obstacles and also to remove incrustations over larger areas when all other methods fail [FI-Drain] [Fairh1985] [Gale1981] [Gale1981a] [WRC1983].

In close co-operation with the University of Hannover, Germany, the company KEG GmbH [FI-KEG] has developed a system for Abrasive waterjet cutting in non-accessible sewers. The system is able to remove obstacles that are impeding the flow in the pipe (e.g. protruding pipe connections, bricks, steel rods) and/or hose liners. This is achieved using relatively low pressures of only 100 – 120 bar. 

(Image: IPEK FW 125 with abrasive waterjet cutting)

Sandblasters can be used to achieve a very high degree of cleaning, especially for achieving a bare metal surface in steel and cast iron pipes. The equipment is pulled into the pipe to be cleaned and then slowly pulled back during sandblasting along with the air hose. These devices are available for the pipe sizes ranging from DN 60 to DN 1,600.

(Image: Sandblaster with rotating sandblasting head, and centring trolley for pipes between DN 350 and …

Sandblasting is also often used in combination with a hand held HP spray gun in man accessible sewers as a preparatory measure prior to the application of additional coatings. …

One of the disadvantages of sandblasting is the accumulation and removal of the abrasive waste material from the channel. Therefore, an alternative method that produces no abrasive residues was developed. The so called “Jetty Robot” system applies dry ice as an abrasive, and is predominantly used for the cleaning of air ventilation ducts ranging from DN 400 to DN 1,300.

Compared to all of the previously mentioned special apparatus, the sewer robot has proven to be the most effective in practice.

In particular cases, special processes are used for cleaning, such as:

• Physical methods (increase of the flow velocity)

• Ultrasonic methods

• Chemical methods

• Biological method

Physical methods aim at increasing the sewage flow velocity for cleaning purposes by the addition of air or polymers.

The effect of the introduction of polymers is the reduction of energy losses of turbulent flow conditions. Using low concentrations (max. 60 ppm), the flow velocity of the sewage can be increased by up to 70%.

The effect is not based on a change in the sewage viscosity, but rather on a lowered frictional resistance of to the rough pipe …

Another possibility for the removal of agglomerations and deposits in pipe systems is the ultrasonic method, which has been developed and patented in France. It can be used in a range of nominal sizes between DN 20 and DN 600 for drains, sewers and heating water systems [FI-Alben] [Loese1998] [Loese1998a].

According to the manufacturer’s specifications, pipes made of PVC, PE, polymer cement, cast iron, steel or vitrified clay can be cleaned at an …

Chemical methods are used to remove:

• Incrustations or specific deposits
• Root intrusion

The first application is generally restricted to industrial pipes and pipelines for oil and gas. For sewers, this method is only used in exceptional circumstances. A detailed example for the removal of incrustations in a water dam drainage system is described in [Siebe1981].

Preconditions for the application of the chemical method include:

• Chemical dissolvability …

Biological cleaning methods are used to decompose fats and fibres in the biofilm, as well as phenols, proteins and mineral oils. They are also applied to eliminate or reduce odour nuisances [Baig1976] [Jense1977].

A two-components detergent is mainly used in sewage systems of hospitals, kitchens, large cafeterias and the food processing industry [FI-Aladi].

The first component comes in a liquid form and is composed of a mixture of fatty acid esters, fatty acid amides and urea. It is fed into the sewage system via kitchen drains, floor inlets, etc. and then flushed with lukewarm water.

After a reaction time of about six hours, the second component, containing microorganisms, is mixed with the lukewarm water. A soaking time of about 10 to 15 minutes is required, and the mixture is then fed into the sewage …

This module focuses on the different possibilities for mechanical cleaning of sewers. In this context, a wide range of mechanically operating cleaning equipment is presented, and a practical impression is given.

After completing this module, you will have knowledge regarding:

• methods of mechanical cleaning and their areas of application;
• allocation of mechanical cleaning methods depending on the boundary conditions (diameter, type and quantity of deposits, obstacles);
• areas of application for the use of physical, chemical and biological methods.

(Image: Sequence of operations work flow for pipe bursting)

Pre-construction survey:

The pre-construction survey includes a walkthrough of the to be renewed pipeline section at ground level, determining the location of existing pipelines and utilities in the surrounding area, and acquiring a visual assessment …

Cleaning of the pipeline, removal of obstructions:

Cleaning is not required as long as the pulling-in of the winch cable or the pulling rods is possible. Obstructions which prevent this, such as pipe collapse, positional deviations, roots, etc. must be cleared first.

Preparation of the manholes:

For the manholes within the section to be replaced, the invert and connection areas must be prepared or modified in such a way that the insertion, pulling-through, …

(Image: HD-PE discrete long pipes DA 500)

Bursting procedure: Introduction of the new pipeline under the consideration of the permissible tensile forces and bending radii.

There must be an overlap between the external diameter of the expander head and that of the new pipeline in order to reduce the frictional forces during the pulling through procedure. The tensile forces acting directly on the new pipeline during the bursting procedure must …