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This lecture deals with the application fields and limits of gallery techniques (heading), the measures of quality assurance as well as the advantages and disadvantages of this process.


Gallery techniques (heading) are applied in the following fields and under the following conditions:

  • the replacement of pipelines in the non-accessible area

  • the replacement of pipelines at great depth

  • high traffic density in the range of the pipeline that has to be replaced

(Image: Attention!)

Preconditions for the application of gallery heading:

  • non-existence of groundwater (possibly by groundwater lowering or discharge if this is technically …

(Table: Material restrictions for gallery techniques (heading))

(Table: Material restrictions for gallery techniques (heading))

(Image: Documentation)

In order to achieve a high quality replacement by means of gallery techniques (heading), it is necessary to establish a complete documentation of all relevant process steps.

The quality assurance should comprise of at least the following measures:

  • internal quality control

  • geotechnical measurements

  • a quality assurance manual (QA-manual)

(Image: Documentation)

Within the scope of internal quality control, the properties or parameters of the applied materials indicated in the verification certificates of suitability must be proven by means of component samples and reference samples.

The results of the internal quality control must be recorded.

The recording of the internal quality control comprises the following parts:

  • incoming goods inspection of the new pipeline

  • recording of the …

(Image: Documentation)

Parallel to the ongoing construction measurement of the gallery, geotechnical measurements should be carried out before and during the construction process in order to confirm the positional stability of the gallery during the heading process. This is needed to detect potential ground deformations and to determine the effects on adjacent buildings.

Surface levelings are suited for measurement methods to detect advancing or trailing …

(Image: Documentation)

For the verification of the quality assurance of the applied materials and accomplished works, a QA-manual should be established by the contractor.

The QA-manual should contain the following indications and verifications:

  • verification of the required qualification, management competence and reliability of the contractor as well as an internal and external quality control*)

  • internal and external control of the material production …

Advantages of gallery techniques (heading):

  • Starting excavation can be outside the line;

  • Accessibility of connection sewers;

  • No target excavation required,

  • Adaptable to changing subsoil conditions;

  • Fewer traffic restrictions;

  • Flow (Drainage) capability is easy to secure;

  • Pipeline to be replaced and contaminated soil in the cross section are removed.

Disadvantages of gallery techniques (heading):

  • The process requires much time and labour;

  • If …

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May 27, 2019

Modules

This module focuses on the fundamentals of the trenchless replacement of gas, water, wastewater pipelines using the gallery techniques known from the mining industry. In addition, the individual steps of the gallery heading process with steel and timber support are described - from the preparatory measures to the final work. In addition, the areas of application and limitations of gallery heading, the measures for quality assurance as well as the advantages and disadvantages of this method are presented.

After completing this module, you will have a sound knowledge of:

  • characteristics of gallery heading;
  • working steps of this form of heading;
  • relevant aspects for quality assurance.

(Image: Sequence of operations work flow for pipe bursting)

(Image: Condition acquisition of a sewer via CCTV-inspection)
(Image: Maintaining the drainage capability)
(Image: Exposing a lateral connection using the open cut method as part of the bursting process)

Pre-construction survey:

The pre-construction survey includes a walkthrough at ground level of the pipeline sections to be replaced, to determe the location of existing pipelines and utilities in the surrounding area, as well as acquiring a visual assessment …

Pipeline cleaning, and removal of obstructions:

Pipeline cleaning is not a required process as long as the pulling-in of the winch cable or the pulling rods is possible. If there are any obstructions preventing equipment access, e.g. pipe collapse, positional deviations, roots, etc., the pipeline must be cleared of such obstacles first.

Preparation of the manholes:

The manhole invert and connection areas must be prepared or modified in such a way that …

(Image: Documentation)

Upon arrival at the construction site, the pipes are to be inspected for defects and damages. In addition, the delivery papers must be checked to ensure that the product corresponds with the original order details. These checks must be documented as part of the quality assurance procedure.

(Image: HDPE discrete long pipes DA 20 in (500 mm))

(Image: Bursting head with a directional guide)

Pipe bursting procedure: Installation of the new pipeline while considering permissible tensile forces and bending radii.

There must be an overlap between the external diameter of the expander head and that of the new pipeline in order to reduce the frictional forces during the pulling through procedure. In other words, the expander head will have a larger diameter than the new pipe that will be pulled …

(Image: Realisation of pipe bursting from the insertion manhole to the reception manhole)

Manhole to manhole:

Utilization of segmental pipes and bursting equipment suited to the size of the manhole structure.

(Image: Realisation of pipe bursting from the insertion manhole to the reception pit)

Manhole to pit:

Utilization of segmental pipes and bursting equipment suited to the size of the manhole structure. Installation of the pulling equipment in the …

(Image: Realisation of pipe bursting from the insertion pit to the reception manhole)

Insertion pit to manhole:

Installation of the pulling equipment in the manhole or above it. Either the segmental or the continuous pipeline, together with the bursting unit, are introduced through the insertion pit. The size of the bursting unit is accordingly dimensioned as to allow for its removal from the target manhole.

(Image: Realisation of pipe bursting from …
(Image: Connection of the new pipeline to the manhole)

Connection of the new pipeline to the manhole:

The connection between the new pipeline and the manhole structure must be properly sealed so that water cannot infiltrate the surrounding soil. A leak-tight joint must be placed between the manhole wall and the new pipe. The manhole channel and benching must be fitted to the new pipeline.

(Image: Re-connection of a lateral to the new pipeline with the …
(Image: Gravity pipeline)

The following materials are commonly used in the manufacturing of gravity, protection and product, pipes.

(Table: Commonly used types of new pipelines for the pipe bursting of gravity systems with reference to [DWAM143-15])