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Thus, besides the creation of an overcut and the lubrication and support of the associated annular gap from DN/ID 800 (32 in), intermediate jacking stations can be installed from DN/ID 500 (20 in) for sectional or cyclical jacking of the whole pipe string in order to reduce the jacking force. New developments in past years have aimed at, among other targets, reducing the individual forces connected with jacking still further and making them more calculable. …
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Method of operation and procedure
In this variant, developed in Japan, the principle of soil removal and soil displacement are combined. A portion of the soil loosened by the cutting head is pressed and compacted through the exit opening into the annular space over the periphery of the shield skin against the borehole wall. | | (Image: Combination of soil removal and soil displacement [FI-Isekib] - Boring and steering head with soil exit openings for … |
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(Image: Pros and cons) |
Advantages of jacking in combination with soil excavation and soil displacement: -
improvement of the soil parameters of the borehole wall
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positive influence on the borehole stability
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positive influence of the load and skin friction
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reduction of the pore content in the compaction zone; thus the development of the filter cake caused by bentonite suspension is facilitated and the flow off of the lubricant is prevented
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Method of operation and procedure
The method is characterized in that jacking is carried out by means of an endless hose that advances with the jacking and that is contained in a magazine in the trailing shield segment. This soft PVC hose has a thickness of 0.3 mm and envelopes the jacking pipes. |
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(Image: Jacking with hose envelope - Section through the hose magazine with reference to [Tohym87] [Image: S&P GmbH]) |
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(Image: Pros and cons)
The advantages of the jacking method with hose envelope can be summarized as follows: -
Ensuring the water tightness of the pipe string
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Minimizing the required jacking force
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Possibility of greater jacking distances
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(Image: Pros and cons)
The disadvantage of jacking with hose envelope: -
Greater installation effort inside the starting shaft
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Method of operation and procedure
Using this technique when microtunnelling with auger spoil removal , the jacking forces for overcoming the penetration resistance (which is difficult to calculate) are introduced through the spiral conveyor guide pipe. When microtunnelling with hydraulic spoil removal , these jacking forces are provided by means of an inner steel auxiliary pipe. |
(Image: ENVILINER method of type SH-253 for nominal pipe size DN/ID … |
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Method of operation and procedure
The gripper method is a further development of the "jacking with uncoupling of the penetration resistance and skin friction" in which, additionally, the forces to be overcome in skin friction and those to be taken up by the jacking pipes are substantially reduced by breaking them down into equal force components [Isele94].
The separation of the jacking force for overcoming skin friction is carried out with the aid … |
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(Image: Attention!)
The term obstacle in trenchless installation must be viewed from a contractual [Liepe02] as well as a technical point of view. |
(Image: Obstacle) |
From a technical aspect, one differentiates between: -
Non-removable obstacles
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Removable obstacles
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Non-removable obstacles must be considered unsurmountable in trenchless technology and can only be bypassed. |
Inhomogeneity in the subsoil can be considered removable obstacles. In this case, the unexpected appearance of these obstacles leads to interruptions in jacking for their removal or, in extreme cases, to the abortion of the jacking work and to the abandonment of the already jacked section [Stein84g]. |
Examples of obstacles: |
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Decide for yourself in the following table whether obstacles listed in the left column can be removed or not removed during tunneling. You will find the solution on the following page. (Table: Classification of obstacles into the category removable or non-removable [FI-Steina])
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(Table: Classification of obstacles into the category removable or non-removable [FI-Steina]) |
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Obstacles can be noticed, for instance, by: -
Increase of the jacking force
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Blocking of the boring head combined with an increased registration in the tendency of the microtunnelling machine to roll
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Reduced jacking performance
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Acoustic, in the case that a microphone is installed in the boring and steering head
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(Image: Attention!)
In all cases in which procedural and mechanical possibilities of the method used are not sufficient to destroy the obstacle, it must be removed [Stein84h]. |
(Image: Unmanned techniques)
Access to the obstacle from the outside, i.e. from the ground surface |
(Image: Manned techniques)
Access to the obstacle from the inside, i.e. from the excavation chamber |
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(Image: Groundwater-free)
Removal of obstacles in soil that is free of groundwater: -
recovery of the obstacle by
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the sinking of the obstacle
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(Image: Groundwater-bearing)
Removal of obstacles in groundwater-bearing soil: |
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(Image: Removal of obstacles by destruction and/or removal from an auxiliary pit)
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Step 1 (Image: Removing obstacles by means of sinking - Creating a cased vertical borehole) |
Step 2 (Image: Removing obstacles by means of sinking - Pulling the casing up to the top of the microtunnelling machine with simultaneous jacking) |
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Micro tunnelling refers to unmanned, remote-controlled methods for jacking pipes. This module covers the various methods, in particular, micro tunnelling with hydraulic, pneumatic, auger and scraper conveyance and soil displacement. The focus is on removal and processing the spoil, drive variants of the cutting head, cutting head design, application in groundwater, measures to reduce jacking forces and measures to remove obstacles. After completion of this module, you will have a sound knowledge of: - cutting head design;
- processing of the spoil in separation plants;
- measures to reduce jacking resistance; and
- dealing with obstacles.
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(Image: Open cut trench working space) The trench width has always been the subject of discussions due to its impact on the economic efficiency and the quality of pipe installation. The trench width should be dimensioned in such a way as to provide sufficient working space around the pipe. The working space is considered to be the area at the base of the trench measuring from the outside edges of the pipe to the inside edge of the shoring or the trench …
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What kind of failures or problems are visible on the images? (Image: Inadequate working space at the side of the pipe (no arrow)) (Image: Inadequate working space at the side of the pipe – Proper compaction is impossible)
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The minimum trench width defines the minimum working space in the trench needed to enable proper compaction of the haunch zone and of the embedment. A definition of the minimum trench width can be found for example in the European standard [DINEN1610:1997]. The minimum trench width is a function of both the nominal pipe size and the trench depth. (Image: Minimum trench width subject to the nominal pipe size) (Image: Minimum trench width subject to the …
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The abbreviation for the nominal size of the pipe is DN (Diameter Nominal) or ID (Internal Diameter). It defines the parameter for circular cross sections in millimetres (without specifying the unit mm). The nominal size approximately corresponds to the clear diameter. The minimum trench width is determined solely by the OD = outside diameter of the pipe. Non-circular cross sections are classified into DN groups with the help of …
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Standards, specifications and installation guidelines used in the United States are specific and unique for each pipe material, therefore, unlike the European standards, there is no general approach documented in one single standard related to minimum trench width calculation. As a result, the most common practice in the US is for the engineers and contractors to follow the specifications imposed by the pipe manufacturer, or the specifications prescribed …
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